
Blue Sea Systems PowerPost Insulator
Replacement red insulator cap for the PowerPost connector family
SKU BLUE-4004
PowerPost Insulator, red, fits cable up to 2/0 AWG, 0.6in cable entry. The standard replacement cap for the entire single-stud PowerPost family.
- Color
- Red
- Cable Size
- Up to 2/0 AWG
- Cable Entry
- 0.6in (15.24mm)
- Weight
- 0.22 lb
- Voltage
- 48V DC
- Manufacturer
- Blue Sea Systems
Stocked items typically ship the next business day from our US warehouse. 30-day returns on unused stocked items. Exclusions apply. Return policy · Shipping policy
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About this product
Blue Sea Systems PowerPost Insulator, red, up to 2/0 AWG cable, 0.6in cable entry. Manufacturer PN 4004.
The Blue Sea Systems PowerPost Insulator is the red snap-on cap that ships with every single-stud PowerPost and PowerPost Plus connector, providing electrical insulation over the stud and the large cable landed on it. It's the part to order separately if an original cap is ever lost, cracked, or otherwise damaged during routine service work.
Key features
- Red color, up to 2/0 AWG cable capacity
- 0.6in cable entry accommodates large ring-terminated conductors
- Snaps over the completed stud connection to fully insulate it
- Reinforced thermoplastic construction resists the marine environment
This insulator ships included with the PowerPost family — 1/4in, 5/16in, and 3/8in single-stud versions (PN 2001, 2002, 2003), the PowerPost Plus family (PN 2101, 2102, 2103), and the PowerBar Dual BusBar (PN 2019). If you're ordering any of those connectors new, you already have this cap included as standard equipment; this listing is specifically for a standalone replacement.
Note this workbook entry was previously catalogued under a CableCap-style stud description; the manufacturer's current listing identifies this specific part as the PowerPost Insulator rather than a general CableCap, since it's purpose-built for the PowerPost stud geometry rather than a generic terminal. Keep a spare on hand if your PowerPost connections are in a location prone to wear or accidental cap loss during routine engine maintenance, especially outboard installations that see regular tilting, trailering, and salt spray exposure over a season. A missing or cracked cap leaves the live stud exposed, which is both a shock hazard and a short-circuit risk in a wet bilge or engine compartment.
Product details
- Color
- Red
- Cable Size
- Up to 2/0 AWG
- Cable Entry
- 0.6in (15.24mm)
- Weight
- 0.22 lb
- Voltage
- 48V DC
- Manufacturer
- Blue Sea Systems
Shipping & returns
- Stocked items typically ship the next business day from our US warehouse.
- 30-day returns on unused stocked items. Exclusions apply. See policy
- Custom and quoted items are non-returnable once production begins.
Warranty
Backed by the original manufacturer’s warranty plus our workmanship guarantee on assembled harnesses. Contact us with your invoice and we’ll coordinate any covered repair or replacement.
Read the full warranty termsTechnical support
Need help choosing the right part?
Our marine electrical team can review your setup and recommend compatible products. Send a photo, a sketch, or your circuit list and we'll come back with a parts list that fits the boat.
Certifications & training
- ABYC-aware build practices
- OEM-grade marine wire & terminals
Additional capabilities are based on hands-on experience building marine wiring systems rather than third-party certification.
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Why buy from Common Ground Marine
- 20+ years building marine wiring harnesses, panels, and shore-power systems.
- Engineers — not a phone tree — review every custom build before parts are cut.
- OEM-grade components: tinned copper, sealed connectors, marine-rated jackets.
